5 Panel Hat

$9.00
 

Meet the 5 Panel Hat. This stylish and functional accent piece comes ready-to-sew in a variety of sizes. Perfect to shield from the sun or as the cherry on top of your outfit! 

Fit & Sizes

Universal Fit, Sizes for All. 

  • Nine different sizes, ranging from 3-6 months up to an adult large.
  • Designed with a universal fit that comfortably sits on the head, providing ideal sun protection.
  • Instructions offer insight into size adjustments ensuring the perfect fit, every time.

Features

  • Choose between an original Five Panel Hat or sunhat version. 
  • Comes with comprehensive instructions that delve into detail about material options. Providing pros and cons, with recommendations on where to purchase suitable brim options.
  • Adjustable sizing option that allows you to customize the 5 Panel Hat to your preferred size as well as an adjustment strap in back.
  • Sunhat includes Sunflap for extra protection.
  • Video Tutorial can be found here: https://youtu.be/YaL034TLnOY

Check out all of the photos taken by our amazing testers! Click HERE

Pattern Type:
PDF - Letter/A0/Projector. English Only. 

Includes Layered Pattern, Fabric/Notion Requirements, and Pictured Instructions

Skill Level:
This is an Intermediate pattern but the instructions are very detailed and thorough! 

Materials : 

  • Medium weight woven fabric for the original version and boardshort for the swim version. 
  • 3/8” (2cm) Twill Tape
  • Brim Material: See pages 5-8 of instructions for detailed material options.
  • 3/4” -1” (2cm - 2.5 cm) Elastic (Sun Hat Option)
  • 1” (2.5 cm) Hook and Loop Tape (original version)
  • 3/8” (1 cm) Size Strip or Stabilizer cut to size (refer to page 14 of instructions for more info.)

Usage requirements:

3M-12M: 1/3 yard (.3 meters)
12M-ADULT: 1/2 yard (.5 meters)

Additional Details:
Once payment has gone through you will be able to download your files immediately! You will also receive both a confirmation email and an email with a link to download your files. The confirmation email will give you the option to view your order where you can download your files. Lots of options! Be sure to check your promotions/spam/junk folders if the email with the file links doesn't come to your inbox.

Please don't share the file with anyone.

If you have any issues feel free to email hello@lowlandkids.com


Kids - Rompers/One piece swimsuits

Size Height Trunk Inseam Waist Hips
NB 19-21" (53cm) 24" (61cm) 6" (15cm) 14" (35cm) 15" (38cm)
0-3M 21-24" (61cm) 26" (66cm) 6.5" (16cm) 15" (38cm) 15.5" (39cm)
3-6M 24-26" (66cm) 27" (69cm) 7.5" (19cm) 15.5" (39cm) 16" (40cm)
6-9M 26-27" (69cm) 28" (71cm) 8.5" (21cm) 16.25" (41cm) 16.5" (42cm)
9-12M 27-29" (73cm) 29" (74cm) 10" (25cm) 16.75" (43cm) 17" (43cm)
12-18M 29-31" (78cm) 31" (79cm) 11.5" (29cm) 17" (43cm) 18" (46cm)
18-24M 31-33" (83cm) 33" (84cm) 12.25" (31cm) 18.5" (47cm) 18.5" (47cm)
2T 33-36" (91cm) 35" (89cm) 13" (33cm) 19.5" (49cm) 19.5" (49cm)
3T 36-39" (99cm) 37" (94cm) 14" (35cm) 20" (51cm) 21.5" (54cm)
4T 39-44" (112cm) 40" (102cm) 15.5" (39cm) 21" (53cm) 22.5" (57cm)
5T 44-50" (126cm) 41" (104cm) 17" (43cm) 21.5" (54cm) 23" (58cm)
6/7 48-52" (132cm) 43" (109cm) 18.5" (47cm) 22" (56cm) 24" (61cm)
7/8 50-56" (142cm) 45" (114cm) 20" (51cm) 22.5" (57cm) 25" (63cm)
8/9 54-58" (147cm) 47" (119cm) 21.5" (55cm) 23.25" (59cm) 26" (66cm)
9/10 56-62" (157cm) 49" (124cm) 23" (58cm) 24" (61cm) 27" (68cm)

Kids - Pants

Size Height Inseam Waist Hips
NB 19-21" 6" 14" 15"
0-3M 21-24" 6.5" 15" 15.5"
3-6M 24-26" 7.5" 15.5" 16"
6-9M 26-27" 8.5" 16.25" 16.5"
9-12M 27-29" 10" 16.75" 17"
12-18M 29-31" 11.5" 17" 18"
18-24M 31-33" 12.25" 18.5" 18.5"
2T 33-36" 13" 19.5" 19.5"
3T 36-39" 14" 20" 21.5"
4T 39-44" 15.5" 21" 22.5"
5T 44-50" 17" 21.5" 23"
6/7 48-52" 18.5" 22" 24"
7/8 50-56" 20" 22.5" 25"
8/9 54-58" 21.5" 23.25" 26"
9/10 56-62" 23" 24" 27"

Kids - Shorts/Tops/Dresses

Size Height Chest Waist Hips
NB 19-21" (53cm) 15" (38cm) 14" (35cm) 15" (28cm)
0-3M 21-24" (61cm) 16.5" (42cm) 15" (38cm) 15.5" (39cm)
3-6M 24-26" (66cm) 17" (43cm) 15.5" (39cm) 16" (40cm)
6-9M 26-27" (69cm) 17.5" (44cm) 16.25" (41cm) 16.5" (42cm)
9-12M 27-29" (73cm) 18" (46cm) 16.75" (43cm) 17" (43cm)
12-18M 29-31" (78cm) 18.5" (47cm) 17" (43cm) 18" (46cm)
18-24M 31-33" (83cm) 19.5" (49cm) 18.5" (47cm) 18.5" (47cm)
2T 33-36" (91cm) 21" (53cm) 19.5" (49cm) 19.5" (49cm)
3T 36-39" (99cm) 22" (56cm) 20" (51cm) 21.5" (54cm)
4T 39-44" (112cm) 23" (58cm) 21" (53cm) 22.5" (57cm)
5T 44-50" (126cm) 24" (61cm) 21.5" (54cm) 23" (58cm)
6/7 48-52" (132cm) 25" (63cm) 22" (56cm) 24" (61cm)
7/8 50-56" (142cm) 26.25" (66cm) 22.5" (57cm) 25" (63cm)
8/9 54-58" (147cm) 27.25" (69cm) 23.25" (59cm) 26" (66cm)
9/10 56-62" (156cm) 28.5" (71cm) 24" (61cm) 27" (68cm)

Youth

Size Height Chest Waist Hips Trunk
7 50" (127cm) 25" (64cm) 21" (54cm) 26" (66cm) 43" (109cm)
8 52" (132cm) 26" (66cm) 22" (56cm) 27" (69cm) 45" (114cm)
9 54" (137cm) 27" (68cm) 23" (58cm) 28" (71cm) 47" (119cm)
10 56" (142cm) 28" (71cm) 24" (61cm) 29" (74cm) 49" (124cm)
11 57" (145cm) 29" (74cm) 25" (64cm) 30" (76cm) 50" (127cm)
12 58" (147cm) 30" (76cm) 26" (66cm) 31" (79cm) 51" (130cm)
13 59" (149cm) 31" (78cm) 27" (69cm) 32" (81cm) 52" (132cm)
14 60" (152cm) 32" (81cm) 28" (71cm) 33" (84cm) 53" (135cm)
15 61" (155cm) 33" (84cm) 29" (74cm) 34" (86cm) 54" (137cm)
16 62" (158cm) 34" (86cm) 30" (76cm) 35" (89cm) 55" (140cm)
17 63" (160cm) 35" (89cm) 31" (79cm) 36" (92cm) 56" (142cm)
18 64" (163cm) 36" (92cm) 32" (81cm) 37" (94cm) 57" (145cm)

Women's

Size Bust Waist Hips
XXS 31" (79cm) 25" (64cm) 32" (81cm)
XS 33" (84cm) 27" (67cm) 35" (89cm)
S 35" (89cm) 29" (74cm) 37" (94cm)
M 37" (94cm) 32" (81cm) 40" (102cm)
L 39" (99cm) 35" (89cm) 43" (109cm)
XL 43" (109cm) 38" (97cm) 47" (119cm)
1X 47" (119cm) 42" (107cm) 51" (129cm)
2X 52" (132cm) 46" (117cm) 56" (142cm)
3X 57" (145cm) 50" (127cm) 61" (155cm)
4X 62" (158cm) 55" (140cm) 66" (168cm)
5X 67" (170cm) 60" (152cm) 71" (180cm)

Men's

Size Chest Waist Hips
XXS 31" (78cm) 26" (66cm) 31" (78cm)
XS 34" (86cm) 28" (71cm) 34" (86cm)
S 37" (94cm) 31" (78cm) 37" (94cm)
M 40" (102cm) 34" (86cm) 40" (102cm)
L 43" (109cm) 37" (94cm) 43" (109cm)
XL 46" (117cm) 40" (102cm) 45" (114cm)
1X 49" (124cm) 44" (112cm) 47" (119cm)
2X 52" (132cm) 48" (122cm) 49" (124cm)
3X 55" (140cm) 52" (132cm) 52" (132cm)
4X 58" (147cm) 56" (142cm) 55" (140cm)
5X 61" (155cm) 60" (152cm) 58" (147cm)
A quick note before you dive in: Our patterns include multiple files so you can sew the way you like—at home on a printer, at a copyshop (A0), or with a projector.

Quick answers

  • After checkout, you can download your pattern from the confirmation page, from the email we send, or anytime under Account → My Downloads using the same email you purchased with.
  • Your files come in a .zip. It’s easiest to download on a computer, unzip, and you’ll see: Instructions, Letter/A4, A0, and a Projector file.
  • Printing at home? Open the Letter/A4 PDF in Adobe Acrobat Reader and print at 100% (Actual Size), then check the test square.
  • Prefer no paper? Use the Projector file. It includes a calibration layer so you can confirm scale before you cut.
  • Need a big print? Send the A0 file to a local copyshop or an online printer.
  • If you get stuck, email hello@lowlandkids.com and we'll be happy to help!


Downloads & accounts


How do I get my files?
Right after payment you’ll see a download button on the confirmation page. We also email you links in your order confirmation email. And you can log in to our website any time and find everything under View Downloads.

What pattern files are included?
Four PDFs: Instructions, Letter/A4 (home printing), A0 (copyshop), and Projector.

Can I download on my phone or tablet?
Yes! Check out our Printing and Projector tips page for specific guidance.


Projector sewing (quick start)


Do your patterns include projector files?
Yes—our current catalog includes projector-optimized files for nearly all patterns. You’ll see “Projector” listed in each download.

How do I check scale?
Open the Projector file and turn on the calibration layer. Confirm the 1” / 2.5 cm squares measure correctly. If you move your projector or cutting surface, re-check before you cut.

Any setup tips?
Keep the text/markers layer visible. If labels look faint, check your PDF viewer’s accessibility settings and disable “replace document colors.” You can also enable the black background layer for higher contrast.


Print-at-home (Letter/A4)

1. Open the Letter/A4 PDF in Adobe Acrobat Reader.
2. In the print dialog, choose Actual Size (100%) and auto portrait/landscape.
3. Print the page with the test square first; measure to confirm scale.

Troubleshooting:
  • If the whole pattern prints on a single page, you likely opened the wrong file (use Letter/A4, not A0 or Projector).
  • If lines look fuzzy or misaligned, try “Print as image,” make sure your printer driver is up to date, and restart your computer.


Copyshop / A0

Download the A0 file and send it to a copyshop or an online service. Many sewists print a single master copy and trace sizes as needed.

Note that we protect our patterns by locking the pdf files to prevent editing in tools like Adobe Illustrator. In rare circumstances copy shops might use software that invisibly requests edit access and will show errors when attempting to open our files. 


Layers (print only the sizes you need)

All patterns include layers. Open the Layers panel in Acrobat Reader and hide sizes you don’t need. This keeps lines clear and makes grading between sizes easier.


Sizing & skill level

Each product page shows the skill level and links to the size chart. If measurements land between sizes, it’s common to use the width of one size and the length of another.


What machines do I need?

A regular sewing machine is all you need to start. A serger is optional but great for knit fabrics and tidy seams. A coverstitch is helpful for professional hems but not required.


Can I sell what I make?

Yes—items must be sewn by you personally. Mass production or outsourcing isn’t allowed. For manufacturing inquiries, email us.


Need help?

We’re happy to troubleshoot downloads, printing, or projector setup. Email hello@lowlandkids.com and include your order email and a screenshot of your issue if you can.
 

Overall rating: 4.8333335 / 5 from 6 reviews.

AI Generated Review Summary

Summary topics

Review topics: ["hat"].

Review highlights

Reviews

My new go to summer hat

"I bought this for sun hats for my kids but have ended up making myself one and haven't actually done the kids yet. It was an easy pattern to follow for the most part and easy to cut out; I used the projector file which saved me some time. I managed to make it all using haberdashery scraps I had in the drawer which was a bonus. Only negative I have is I couldn't understand how to sew in the sweat band even though I used the video tutorial as well. I managed to bodge it well enough but still keep to work out the "proper" way. Will definitely make more."

Georgia M. (4/5)

I learned something new here

"This was such a fun project and a great way to try out new techniques, like sewing with a twin needle. I used linen for the toddler-size cap, and while my brim material options were a bit limited, the finished hats turned out great. My son loves his, and I even made one for myself!"

Katarína B. (5/5)

I printed the pattern only,

"I printed the pattern only, it looks great and easy to make. I can’t wait for my fabric so I can made it."

Shelley T. (5/5)

Perfect 5 Panel Hat!

"My husband loves 5 panel hats but his favorite (the black one shown on the right in my picture) is no longer sold and he has a hard time finding ones that fit well and are good quality. I immediately jumped on this pattern when I saw it come out! The instructions were super straightforward and when I found myself needing a little more visual help, the video tutorial was awesome. It is so fun to see something entirely different from my “go to’s” sew up. I’d never even considered being able to make a hat and really loved the process. Overall, nothing but good things to say! My little girls have already started designing their hats after watching me make their dad’s. Needless to say, I see lots more hat making in my future! *In case anyone is debating what to do for the brim, I bought the sheets of brim material off Etsy that was suggested in the instructions and found it to be really great to work with!"

Kristen (5/5)

5 panel hat

"Haven't made it just yet I had to get a few supplies for it but I did read the instructions and also watched the you tube video and it looks so easy to do I can't wait for my supplies to arrive as I am making 7 of these for my great grandkids! I'm so excited 💙💜💙💜💙"

KATHLEEN S. (5/5)

Great pattern!

"This was more of a challenge for me but it was so so fun!"

Tanya D. (5/5)

Q&A

Overall rating: 4.8333335 / 5 from 6 reviews.

AI Generated Review Summary

Summary topics

Review topics: ["hat"].

Review highlights

Reviews

My new go to summer hat

"I bought this for sun hats for my kids but have ended up making myself one and haven't actually done the kids yet. It was an easy pattern to follow for the most part and easy to cut out; I used the projector file which saved me some time. I managed to make it all using haberdashery scraps I had in the drawer which was a bonus. Only negative I have is I couldn't understand how to sew in the sweat band even though I used the video tutorial as well. I managed to bodge it well enough but still keep to work out the "proper" way. Will definitely make more."

Georgia M. (4/5)

I learned something new here

"This was such a fun project and a great way to try out new techniques, like sewing with a twin needle. I used linen for the toddler-size cap, and while my brim material options were a bit limited, the finished hats turned out great. My son loves his, and I even made one for myself!"

Katarína B. (5/5)

I printed the pattern only,

"I printed the pattern only, it looks great and easy to make. I can’t wait for my fabric so I can made it."

Shelley T. (5/5)

Perfect 5 Panel Hat!

"My husband loves 5 panel hats but his favorite (the black one shown on the right in my picture) is no longer sold and he has a hard time finding ones that fit well and are good quality. I immediately jumped on this pattern when I saw it come out! The instructions were super straightforward and when I found myself needing a little more visual help, the video tutorial was awesome. It is so fun to see something entirely different from my “go to’s” sew up. I’d never even considered being able to make a hat and really loved the process. Overall, nothing but good things to say! My little girls have already started designing their hats after watching me make their dad’s. Needless to say, I see lots more hat making in my future! *In case anyone is debating what to do for the brim, I bought the sheets of brim material off Etsy that was suggested in the instructions and found it to be really great to work with!"

Kristen (5/5)

5 panel hat

"Haven't made it just yet I had to get a few supplies for it but I did read the instructions and also watched the you tube video and it looks so easy to do I can't wait for my supplies to arrive as I am making 7 of these for my great grandkids! I'm so excited 💙💜💙💜💙"

KATHLEEN S. (5/5)

Great pattern!

"This was more of a challenge for me but it was so so fun!"

Tanya D. (5/5)

Q&A